Register to receive personalised research and resources by email, Color matching of vortex spun yarn and ring spun yarn by the composition of dope-dyed fiber. This gives the yarn strength, durability, and consistency that is seen in a singles yarn. JUSRP1904XNC). In this study, frictional properties of Ne 30 yarns produced systematically in different spinning systems (ring, compact and vortex, αe = 3.7), with different raw materials (100% cotton, 50/50 cotton-Tencel blended and 100% Tencel) and with different twist factors (only for ring yarns αe = 3.4, 3.7, 4.0), have been investigated. By closing this message, you are consenting to our use of cookies. 2, pp. Çalışma ile hava geçirgenliği ve su buharı geçirgenliği gibi giysi konforunu belirleyen özellikler ve boncuklanma direnci açısından karşılaştırmalı olarak süprem, Join ResearchGate to discover and stay up-to-date with the latest research from leading experts in, Access scientific knowledge from anywhere. These attributes are associated with different structures of the worsted ring-spun and MVS yarns used to make the fabrics. All rights reserved. The structure of VORTEX yarn optimizes the inherent characteristics of its base material. The yarns were tested for structural and physical properties. The yarn samples were evaluated on the basis of yarn irregularity and imperfections, as well as hairiness and tensile properties. stitch density. This research, which is divided into two parts, is a comparative study of the physical properties of cotton yarns produced by using new, modified and conventional spinning methods. Yarn samples were converted into knitted fabrics in a single jersey circular knitting machine and dyed with reactive dyestuff to determine the physical performances of the yarns in knitted form. One of the most important developments in air-jet spinning is vortex spinning, which is 20 times faster than ring spinning ( Goswami et al. Spun Yarn vs Filament Yarn . The results revealed that vortex spun yarns have lower hairiness and better pilling resistance over ring and open-end rotor spun yarns. A comparison of the vortex and ring spun cotton yarns and their knitted fabric properties was provided to evaluate the latent capability of the vortex spinning technology. Based on the digitized photographs, fiber arrangements are classified as wild, wrapper-wild, wrapper, belly-band. The Rotor, MVS yarns made fabrics have good abrasion resistance. ve farklı elastan oranlarına sahip elastanlı süprem kumaşlar incelenmiştir. Vortex spun yarn and ring spun yarn with conventional twist factors differ in color owing to differences in the yarn structure. Woven fabrics made from the Vortex yarn show better resistance to pilling, abrasion and wash [2]. However, in some early industrial trials with fabric made from 45/55-blend wool/PES MVS yarn, significantly greater relaxation shrinkage was found relative to comparable worsted ring-spun fabric. Singles have much more capacity for weakness--tugging too hard can pull the fiber apart from itself--and visible signs of wear than plied yarns. As a result of the study, it was revealed that the elastane content reduces the comfort of the garment and increases the resistance to the pilling, 2x1 cotton/elastane plain knit fabric does not have the clear effect on these properties compared to 1x1 cotton/elastane plain knit fabric and full elastane plain knit fabric, and consequently it is not feasible to use because of its higher cost instead of 1x1 cotton/elastane plain knit fabric in terms of comfort and it can be preferred only in terms of pilling resistance. Vortex yarn has different yarn structure comparing the conventional yarn structures. VORTEX yarn is spun with a unique technology. (2020). It was noted at the time that the amount of relaxation shrinkage in MVS fabric could be reduced to a large extent by using steamed MVS yarn.In this study, the extent of variations in the dimensional and mechanical properties of fabric samples woven from a combination of steamed and unsteamed MVS yarn and equivalent worsted ring-spun yarn is examined. VORTEX spinning is able to create various types of yarn, optimizing the properties of each material in the yarn structure. Plain knit and cotton/elastane plain knit fabrics having different elastane ratios were comparatively investigated in terms of the properties determining cloth comfort such as air permeability and water vapour permeability, and pilling with the study. Since fiber separation occurs everywhere in the outer periphery of the fiber bundle, a higher number of wrapper fibers are obtained with jet-spun yarns. spinning technology on the other hand have been exploited by many researchers to provide fabrics with. Keywords: air-jet yarn, vortex yarn, ring-spun yarn, woven fabric, mechanical and permeability properties. This yarn has also improved characteristics compared to the ring and rotor yarns in terms of hairiness, evenness and bending rigidity. Vortex spun yarn consists in two-segmented structure which includes core and wrapper fibers which covers the core part of the fiber grouping the yarn body. 2018K018A), the Fundamental Research Funds for the Central Universities (Grant No. Fabrics made from the We manufacture both raw white & specialty yarns on Ring Spinning & Airjet Vortex Spinning system. SIRO SPUN™ - SPINNING PROCESS. 172-177. Furthermore, viscose rayon yielded more satisfactory results in the vortex spinning system in terms of yarn strength, particularly in coarser yarn counts and … Many people remain confused between fibers and yarn, but a yarn is an intermediate product that is made from fibers and is used to manufacture fabrics. In ComforJet® spinning, the fiber is spun in the spinning nozzle. View. It is an assembly of fibers that may have been twisted to give strength to the yarn. In VORTEX spinning, each fiber is spun toward the center of the yarn. As in all other fasciated yarns, the structure of vortex yarn consists of a core of parallel fibres held together by wrapper fibres. Vortex spinning is an innovative air-jet spinning technology with promising features. Results indicated that vortex yarns have tenacity advantages over air jet yarns, particularly at high cotton contents. Drapability of Vortex yarn Every type of yarn made from any material shows features of VORTEX yarn: less hairiness and resistance to pilling. Jiangsu Engineering Technology Research Center for Functional Textiles, Jiangnan University, Wuxi, China; Jiangsu Engineering Technology Research Center for Functional Textiles, Jiangnan University, Wuxi, China; ; Jiangsu Sunshine Group Co., Ltd, Jiangyin, China, /doi/full/10.1080/00405000.2019.1627988?needAccess=true. The use of this system has two basic advantages. 2004 ). Permanent setting of fabrics, by pressure steaming, was found to be more effective than yarn pre-steaming in reducing relaxation shrinkage levels of fabrics made from unsteamed MVS yarn. In case of quality consideration, air-vortex yarn has higher values of tenacity compared to the rotor yarn & air-jet yarn. In the Siro spinning system, yarn strength was improved by promoting strand unevenness. The analysis of the data obtained from yarn testing showed that as the yarn becomes finer, the yarn becomes more uneven and the number of yarn imperfections markedly increase. The results show that the vortex yarn has better elongation, evenness and much less hairiness than the ring yarn. All About Singles . Mainly, it has been stated that yarn structural properties and test parameters examined in this study affect the yarn friction coefficient of spun yarns and especially, it is concluded that frictional behaviour of Tencel yarns are different from those of the yarns used in the study. Air permeability was negatively correlated to stitch density, Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi. Furthermore, viscose rayon yielded more satisfactory results in the vortex spinning system in terms of yarn strength, particularly in coarser yarn counts and hairiness. Registered in England & Wales No. The effect of yarn structural properties (raw material, spinning system and twist level) and test parameters (friction surface and input tension) on yarn frictional properties were evaluated. the properties of yarn also change. Vortex and air jet spinning technology provides yarn This produces “a stable yarn with low hairiness“. The first part focuses on the performance of yarns with a final count of Ne 20 produced by conventional and compact spinning methods, whereas the second part focuses on the performance of Ne 30 combed ring, compact and vortex cotton yarns. With the proper selection of raw material, spinning components and machinery setting, now it would be possible to compensate in order to improve softness even on new spinning systems. Yarn diameter, yarn helix angle, wrapper fiber pitch, wrapper fiber crest, wrapper fiber length for a one-turn twist, and wrapper fiber helix angle to the yarn axis are examined, and yarn parameters such as tenacity, evenness, and hairiness are evaluated. The properties and spinning limits of carded cotton vortex spun yarns were investigated through the progressive change in yarn count. End uses include denim, towels, blankets socks, t-shirts, shirts and pants. Therefore, each fiber is secured in the internal yarn layer which prevents the fiber from sliding. tenacity, compression properties, and bending properties can be explained by the observed differences in the yarn structure. The authors demonstrate that knitted silk and silk-polyester blended yarns show higher bursting strength, abrasion resistance, air permeability and pilling tendency (but lower thermal resistance), z Örme kumaşlarda elastan iplik kullanımı, kumaşların elastikiyetini artırmak, esneyip eski haline dönebilme yeteneğini iyileştirmek ve giyside tüm kullanım sürecinde en iyi performansı elde etmek amacıyla yapılan yaygın bir uygulamadır. 2016YFE0115700), the National Natural Science Foundation of China (Grant No. VORTEX has many positive characteristics with a rich combination of functional and fashionable features. The structure and properties of Murata vortex spun yarns are investigated and compared with ring and open-end rotor spun yarns. Today, we are operating 4608 Airjet spinning positions which is equivalent to approx 65,000 ring spinning spindles. What is the difference between Standard Cotton, Ring Spun Cotton, Combed Ring-Spun Cotton, and Organic Cotton? In general, greater hygral expansion and relaxation shrinkage were found in loom-state fabrics made from unsteamed MVS yarns, whereas the fabric made from steamed MVS and ring-spun yarns gave relatively low levels of relaxation shrinkage and hygral expansion. As can be seen from Fig. Yarn structures are observed with an optical microscope equipped with a digital camera. Rotor spun yarns are mainly produced in the medium count (30 Ne, 20 Tex) to coarse count (10 Ne, 60 Tex) range. The vortex fabric is found to have better air permeability, bursting properties, and pilling resistance than the ring fabric, while the drapeability and abrasion resistance of the ring fabric are better than the vortex fabric. with unique structures, which can be produced at a high production rates. As in all other fasciated yarns, the structure of vortex yarn … The knit structure and stitch density were varied. Viscose fiber provides fabrics with superior clothing comfort and appearance characteristics. Subsequently, the physical properties of vortex and air-jet yarns produced from different polyester cotton blends were compared. The picture below shows how VORTEX resists pilling and creates a clear fabric appearance. The third and final article in a short series looks at the properties of pure silk and silk polyester blended fabrics as compared with those of cotton fabrics spur or knitted under identical conditions. Fabric woven from wool/polyester (PES) Murata vortex spun (MVS) blend yarn is a commercially viable proposition particularly on the basis of advantageous wear-resistant properties, compared with fabric made from traditional worsted ring-spun yarn. The structure and properties of carded cotton vortex yarns, Effect of the Draft Ratio on the Properties of Vortex Spun Yarn, Investigation on the Motion of Different Types of Fibers in the Vortex Spinning Nozzle, Frictional properties of cotton-Tencel yarns spun in different spinning systems, Structure and Properties of MVS Yarns in Comparison with Ring Yarns and Open-End Rotor Spun Yarns, Comparison of the Effects of Cotton Yarns Produced by New, Modified and Conventional Spinning Systems on Yarn and Knitted Fabric Performance, Investigation of Vortex Spun Yarn Properties in Comparison with Conventional Ring and Open-end Rotor Spun Yarns, The dimensional and mechanical properties of wool/polyester fabrics made from vortex and ring-spun yarns. The structural analysis revealed that the wrapper fibers constitute an increasing proportion of the fibers as the yarn becomes finer. study of the effect of stitch density on selected fabric characteristic revealed that pilling and abrasion resistance were positively correlated to Cotton yarns are spun from the same lot of Australian raw cotton fibers using the Murata vortex, ring, and open-end rotor spinning methods. Show abstract. In addition, a 3rdpassage draw frame sliver with a yarn count of 3.19 ktex was spun into yarns of 14.76 tex using two different delivery speeds: 350 and 400 m/min. 111, No. Vortex spinning can be viewed as a modification or refinement of jet spinning, and compact spinning is an enhancement of traditional ring spinning. In VORTEX yarns, the generation of lint at later processes is very low which simplifies post-spinning operations. Then, we wove vortex spun yarn and ring spun yarn into 1 + 1-rib knitted samples and measured the color. Differences in physical properties such as air permeability, abrasion resistance and mass per unit area are noted. Recommended articles lists articles that we recommend and is powered by our AI driven recommendation engine. Its yarn structure optimizes the characteristics of its component fibers. A better evenness of rotor yarn is obtained by the layering offibres inthe rotor. Anahtar Kelimeler: Pamuk/elastanlı süprem, Süprem, Elastan oranı, Hava geçirgenliği, Su buharı geçirgenliği, Boncuklanma Abstract The use of elastane yarn in the knitted fabrics is a common practise in order to improve the elasticity of fabrics, to improve the ability to stretch and recovery, and to achieve the best performance during the entire use period of the garment. 5 Howick Place | London | SW1P 1WG. Vortex yarns made fabrics were found higher than the ring spun yarns. Vortex spinning can be viewed as a refinement of jet spinning, or a natural development in fasciated yarn technology. However, this results ina lower coefficient of variation of strength. Green, red, and blue polyester fibers were used to spin ring spun yarn of 36.9 tex and vortex spun yarn. superior clothing comfort. vortex yarns were superior in terms of pilling and abrasion resistance. 14.4, the appearance of vortex spun yarn is closer to that of ring spun yarn rather than air-jet spun yarn ( Basal and Oxenham 2003 ). The unique properties of viscose fibers on one hand and vortex and air jet Compared to the ring spun yarn, the Vortex yarn has less hairiness, better appearance, higher moisture absorption. The Journal of The Textile Institute: Vol. 100 Viscose Vortex Ring Spun Yarn Price , Find Complete Details about 100 Viscose Vortex Ring Spun Yarn Price,100 Viscose Ring Spun Yarn,Vortex Viscose Yarn,100% Viscose Yarn from 100% Viscose Yarn Supplier or Manufacturer-Hebei Yeson International Trading Co., Ltd. This allows fabrics with value-added characteristics such as pilling and abrasion resistance. To ply yarn, individual singles are spun together with the twist worked in the opposite direction from how the singles were spun. and core. and core. The significance of independent variables and their interactions for the physical properties of the yarn were tested statistically at a 95% level of confidence. MVS fabrics were relatively heavier and fuller and had a firmer handle than the worsted ring-spun fabrics, reflecting the greater fabric weight, thickness and shear rigidity measured on these fabrics. In this research Based on the digitized photographs, fiber arrangements are classified as wild, wrapper-wild, wrapper, belly-band. 2017YFB0309200), Chinese Foundation Key projects of governmental cooperation in international scientific and technological innovation (No. The physical and dimensional properties of various single pique fabrics knitted with OE-Rotor cotton yarns were researched and the results examined statistically. Thus, minimal change was … In this study, the effects of draft ratios on the properties of vortex spun yarns were investigated. Cotton yarns are spun from the same lot of Australian raw cotton fibers using the Murata vortex, ring, and open-end rotor spinning methods. 3099067 Results showed that the structural differences of each yarn type conferred different tensile, evenness and hairiness values, and the differences in the yarn structure were reflected onto the fabric properties. To learn about our use of cookies and how you can manage your cookie settings, please see our Cookie Policy. This study aimed to reveal the color correlation of ring spun yarn with different twist factors and vortex spun yarn. VORTEX has the lowest hairiness of all types of spun staple yarns. The differences in measured yarn properties such as evenness, hairiness, bulkiness. The vortex spun yarn fabric (F3) shows bulky appearance and harsh feel than the other two fabrics. Yarns produced from new spinning systems like rotor and air-jet have harsher feel as compared to ring spun yarn due to their different outer structure. Below are examples of VORTEX yarns spun from different materials. Ring yarn knitted fabric has high bursting strength, Air-vortex yarn knitted fabric has poor drape due to stiffer yarn structure and the MVS yarn fabric has poor pilling resistance. In addition, the bursting strength of the fabric does not make a considerable difference. Color matching of vortex spun yarn and ring spun yarn by the composition of dope-dyed fiber. The mechanical properties of dry relaxed yarns are measured with Kawabata Evaluation System instruments. Also what is Airlume Cotton? Other advantages include low maintenance costs, a fully automated piecing system and elimination of roving frame [ 79 ]. 2020.09.17. People also read lists articles that other readers of this article have read. Finally, the bursting strength of fabric was tested. Attempts are made to relate yarn structure differences to differences in the yarn formation mechanism for the three spinning meth ods. The friction coefficients of vortex yarns were the lowest for YY friction tests and the highest for YM and YC tests. Properties of Vortex yarn were evaluated in many works, for work knitted fabrics were produced using viscose vortex and air jet yarns. In this study, the properties of ring, rotor, and vortex spun yarns produced in different counts from cotton, viscose rayon, and 50/50 cotton-modal blended fibers were investigated. Yarn structures are observed with an optical microscope equipped with a digital camera. We use cookies to improve your website experience. All rights reserved. Basically, all yarn is spun. The results revealed that vortex spun yarns have lower hairiness and better pilling resistance over ring and open-end rotor spun yarns. © 2008-2021 ResearchGate GmbH. The main feature of Murata vortex spinning (MVS) is its ability to produce yarn at 400 m/min, which is almost 20 times greater than ring spinning frame production [ 76–78 ]. On the other hand, the tensile properties of vortex spun yarns remain almost unchanged as the yarn gets finer. VORTEX SPUN YARN VS. AIR-JET SPUN YARN Guldemet Basal and William Oxenham College of Textiles, North Carolina State University, Raleigh, North Carolina, USA [email protected], [email protected] Abstract Vortex spinning can be viewed as a refinement of jet spinning, or a natural development in fasciated yarn technology. Cited by lists all citing articles based on Crossref citations.Articles with the Crossref icon will open in a new tab. To read the full-text of this research, you can request a copy directly from the authors. ResearchGate has not been able to resolve any citations for this publication. Moreover, the proportion and average length of different structural classes in vortex spun yarns change with yarn count. Features of VORTEX yarn are introduced. However, the fiber structure involved in the strength distribution of the yarn structure incurred minimal change. The distribution of KF values for the compact yarns shows that the prevailing part of the fibres is spun into the yarn, while with the conventional yarns, there are more loops and more fibres that are incorporated into the yarn with less than half their length. Keywords: Compact-spun yarn, Image analysis, Packing density, Ring-spun yarn, Tencel LF, Vortex spun yarn 1 Introduction Yarn physical, structural and mechanical properties or in other words yarn quality are highly affected by fibre properties such as type of raw material, fibre length, fibre fineness, fibre strength, etc. The zero-load yarn diameter for rotor yarns decreased with increase in TM but it was more than that for ring yarns. Being the largest & only regular supplier of Airjet spun polyester yarns in India, we have been able to expand our capacity as well as our product range & customer base rapidly. The vast majority of previous works deal with the properties of vortex spun (VS) yarn and the spinning system. 31470509) and Jiangsu Planned Projects for Postdoctoral Research Funds (Grant No. The study indicated that the color of spun ring yarn with a twist factor of 400 (360 for red and 440 for blue) is the closest to that of vortex spun yarn and it has the minimum color difference. A study of the effect of stitch density on viscose knitted fabric made from vortex and airjet spun y... Dimensional and physical properties of various single pique fabrics, Knitting of silk and silk-polyester yarns spun on cotton system. The present research focuses on identifying those structural differences which can be used to explain the properties of these newer yarns. Compact Ring Yarn, Eli Twisted Yarn and Air Vortex Yarn spinning systems provide yarn with different structures and properties. Ring spun fabric (F1) and vortex spun yarn fabric (F3) have similar depth of dye shade. Copyright © 2013 Editorial Department of Journal of Donghua University. When the effect of raw material on test results was examined, it was observed that yarn-to-yarn friction (YY) decreases, while yarn-to-metal (YM) and yarn-to-ceramic (YC) friction increases with the increasing ratio of the Tencel in the blended yarn. Traditionally, two-fold yarns have been used for weaving because they are stronger, and the twisting operation binds the surface fibers into the yarn structure so that it is smoother and more resistant to abrasion during weaving. Rotor spun yarns are more even, somewhat weaker and have a harsher feel than ring spun yarns. In general, it was determined that the friction coefficient of spun yarns decreases by increasing input tensions. This study was supported by National Key R&D Program of China (No. that of ring-spun yarns, being lowest for 6TM yarn. Çalışma sonucunda elastan içeriğinin giyside konforu azalttığı, boncuklanmaya direnci artırdığı, 2x1 elastanlı süpremin söz konusu özellikler üzerinde 1x1 elastanlı süprem ve tam dolu elastanlı süpremden çok belirgin bir etkisinin olmadığı ve neticede konfor açısından 1x1 elastanlı süprem yerine maliyetinin daha yüksek olması sebebiyle kullanımının uygun olmadığı ve ancak boncuklanma direnci açısından tercih edilebileceği ortaya konulmuştur. The twist factor of ring spun yarn was set as 280, 320, 360, 400, and 440. ●VORTEX yarns have fewer splice points and better uniformity compared with RING spun yarns, making VORTEX easier to process and giving a better fabric appearance. conservative industry, the technology wasn’t, and isn’t yet, that successful compared to ring or rotor spinning, but Vortex yarns maintain their place in a niche market. Yarn is the material that is used to manufacture fabrics. Effects of the tested properties of the yarns on the performance of fabrics knitted have also been studied. A comparison of the vortex and ring spun cotton yarns and their knitted fabric properties was provided to evaluate the latent capability of the vortex spinning technology. Critical parameters were obtained, including the ratio of wrapper fibers to core fibers, proportion and average length of different structural classes in the yarn. No potential conflict of interest was reported by the authors. Updates are collected from VORTEX PARTNERS worldwide who constantly provide current product information and developments. For Siro and compact-Siro spun yarns, the plying of two strands made their uniformity higher than that of ring-spun yarn; that is, they had a high strength. The results were also compared with those from single jersey fabrics. The effect of spinning systems on test results indicates that friction coefficients of ring and compact were similar to each other for the same raw material, while the friction coefficient of vortex yarns was different. After pressure steaming, all fabrics showed similar levels of relaxation shrinkage and hygral expansion.Permanent setting of the fabrics, by pressure steaming, resulted in similar levels of relaxation shrinkage and hygral expansion, irrespective of the yarn production method; relaxation shrinkage fell to around 1% and hygral expansion increased by about 1%, relative to the loom-state samples. This has been revealed by examining an untwisted vortex yarn sample under the Scanning Electron Microscope. 100% viscose drawing slivers of three different counts (3.94 ktex, 3.19 ktex and 2.68 ktex) were spun into yarns with a count of 14.76 tex while keeping all other spinning conditions constant.

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